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International Journal of Science, Strategic Management and Technology

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FINITE ELEMENT INVESTIGATION OF HEAT TRANSFER ENHANCEMENT IN MICROCHANNEL HEAT SINKS FOR ELECTRONICS COOLING

AUTHORS:
Vikram R. Choudhary
Rohit N. Sharma
Mentor
Affiliation

Department of Electrical & Electronics Engineering,
Global Horizon Institute of Technology, India

CC BY 4.0 License:
This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
Abstract

High‑density electronic devices generate significant heat, which adversely affects performance, reliability, and lifespan. Microchannel heat sinks (MCHS) have emerged as a promising thermal management solution due to their high surface area‑to‑volume ratios, enabling efficient heat dissipation in compact spaces. This research leverages Finite Element Method (FEM) based comprehensive analysis to evaluate heat transfer behavior in microchannel heat sinks, exploring effects of geometric configurations, fluid flow parameters, and working fluids on thermal performance. The study examines various enhancement techniques such as ribbed channels, wavy walls, and hybrid cooling methods through detailed simulation using ANSYS Fluent and COMSOL Multiphysics. Results reveal enhancements in heat transfer coefficients and thermal resistance reduction, with implications for optimizing next‑generation electronic cooling solutions. Comparative evaluations are presented to guide design choices and future experimental validation.


The analysis highlights the critical role of microchannel geometry in influencing flow distribution and thermal gradients within the heat sink. Additionally, the selection of working fluids, including nanofluids and phase-change materials, demonstrates notable improvements in convective heat transfer rates. These findings provide a foundation for developing optimized MCHS designs tailored to specific electronic cooling requirements..

Keywords
Microchannel heat sink (MCHS) Finite Element Method (FEM) Heat transfer enhancement Electronics cooling Thermal resistance Computational Fluid Dynamics (CFD)
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Choudhary, V. R. & Sharma, R. N. (2025). Finite Element Investigation of Heat Transfer Enhancement in Microchannel Heat Sinks for Electronics Cooling. International Journal of Science, Strategic Management and Technology, Volume 01(03), 1-9. https://doi.org/10.55041/ijsmt.v1i3.001

Choudhary, Vikram, and Rohit Sharma. "Finite Element Investigation of Heat Transfer Enhancement in Microchannel Heat Sinks for Electronics Cooling." International Journal of Science, Strategic Management and Technology, vol. Volume 01, no. 03, 2025, pp. 1-9. doi:https://doi.org/10.55041/ijsmt.v1i3.001.

Choudhary, Vikram, and Rohit Sharma. "Finite Element Investigation of Heat Transfer Enhancement in Microchannel Heat Sinks for Electronics Cooling." International Journal of Science, Strategic Management and Technology Volume 01, no. 03 (2025): 1-9. https://doi.org/https://doi.org/10.55041/ijsmt.v1i3.001.

References

1.       Tuckerman, D. B., & Pease, R. F. W. (1981). High‑performance heat sinking for VLSI. IEEE Electron Device Letters.


2.       Wang, Q., et al. (2010). “Performance comparison of wavy and straight microchannels for microelectronics cooling,” International Journal of Heat and Mass Transfer.


3.       Kandlikar S. G. (2005). “Heat transfer mechanisms during boiling with nanofluids,” Journal of Nanoparticle Research.


4.       Garimella, S. V., & Sobhan, C. B. (2008). Micro‑ and Nanoscale Heat Transfer. Springer.


5.       Qu, W., & Mudawar, I. (2002). “Evaluation of heat transfer enhancement in microchannel heat sinks,” International Journal of Heat and Mass Transfer.


6.       Chu, Y.-M., Farooq, U., Mishra, N. K., Ahmad, Z., Zulfiqar, F., Yasmin, S., & Khan, S. A. (2023). CFD analysis of hybrid nanofluid-based microchannel heat sink for electronic chips cooling: Applications in nano-energy thermal devices. Case Studies in Thermal Engineering, 44, 102818. https://doi.org/10.1016/j.csite.2023.102818


7.       Garimella, S. V., Singhal, V., & Liu, D. (2006). On-Chip Thermal Management With Microchannel Heat Sinks and Integrated Micropumps. Proceedings of the IEEE, 94(8), 1534–1548. https://doi.org/10.1109/jproc.2006.879801


8.       Cao, Y., Abbas, M., El-Shorbagy, M. A., Gepreel, K. A., Dahari, M., Le, V. V., Badran, M. F., Huynh, P. H., & Wae-Hayee, M. (2022). Thermo-hydraulic performance in ceramic-made microchannel heat sinks with an optimum fin geometry. Case Studies in Thermal Engineering, 36, 102230. https://doi.org/10.1016/j.csite.2022.102230


9.       Alatawi, E. S., Sannyashi, B., Nasrin, R., Ferdoushi, M. Z., & Feng, Z.-G. (2025). Efficiency Enhancement of a Cone–Column Combined Microchannel Heat Sink Featuring Graphene–Water Nanofluid. Energies, 18(7), 1727. https://doi.org/10.3390/en18071727


10.    Xie, G., Liu, J., Zhang, W., & Sunden, B. (2012). Analysis of Flow and Thermal Performance of a Water-Cooled Transversal Wavy Microchannel Heat Sink for Chip Cooling. Journal of Electronic Packaging, 134(4). https://doi.org/10.1115/1.4023035

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This article has undergone plagiarism screening and double-blind peer review. Editorial policies have been followed. Authors retain copyright under CC BY-NC 4.0 license. The research complies with ethical standards and institutional guidelines.
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