IJSMT Journal

International Journal of Science, Strategic Management and Technology

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ISSN: 3108-1762 (Online)
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PLC, SCADA, AND HMI-BASED INDUSTRIAL AUTOMATION FOR LIMESTONE LUFFING STACKER SYSTEMS: DESIGN, IMPLEMENTATION, AND PERFORMANCE EVALUATION

AUTHORS:
Shreenath R H
Girish S.K
Mentor
Affiliation
Electrical and Electronics Engineering / Sri Sidhartha institute of technology Tumkur, India
CC BY 4.0 License:
This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
Abstract

Industrial automation has become indispensable in modern manufacturing and material handling operations. This paper presents the design, development, and performance evaluation of a PLC, SCADA, and HMI-based automation system for a Limestone Luffing Stacker used in cement plant operations. The system integrates a Schneider Electric EcoStruxure Control Expert-programmed Programmable Logic Controller (PLC), an AVEVA Plant SCADA supervisory system, and a Vijeo Designer HMI for operator interaction.

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H, S. R. & S.K, G. (2026). PLC, SCADA, And HMI-Based Industrial Automation for Limestone Luffing Stacker Systems: Design, Implementation, and Performance Evaluation. International Journal of Science, Strategic Management and Technology, 02(05). https://doi.org/10.55041/ijsmt.v2i5.362

H, Shreenath, and Girish S.K. "PLC, SCADA, And HMI-Based Industrial Automation for Limestone Luffing Stacker Systems: Design, Implementation, and Performance Evaluation." International Journal of Science, Strategic Management and Technology, vol. 02, no. 05, 2026, pp. . doi:https://doi.org/10.55041/ijsmt.v2i5.362.

H, Shreenath, and Girish S.K. "PLC, SCADA, And HMI-Based Industrial Automation for Limestone Luffing Stacker Systems: Design, Implementation, and Performance Evaluation." International Journal of Science, Strategic Management and Technology 02, no. 05 (2026). https://doi.org/https://doi.org/10.55041/ijsmt.v2i5.362.

References
1.László Monostori et al., “Cyber-physical systems in manufacturing,” CIRP Annals, vol. 71, no. 2, pp. 621–641, 2022, doi: 1016/j.cirp.2022.05.008.

2.Wei Zhang, Li, and R. Huang, “Automation of bulk material stacker-reclaimer systems in mining and cement operations,” IEEE Transactions on Industrial Informatics, vol. 17, no. 8, pp. 5421–5432, 2021, doi: 10.1109/TII.2021.3054871.

3.Rahman, Z. Noor, and S. Ahmad, “Ladder logic and function block diagram programming for conveyor systems: A comparative study,” IEEE Access, vol. 10, pp. 44821–44834, 2022, doi: 10.1109/ACCESS.2022.3165821.

4.Gupta and V. K. Singh, “SCADA system architectures for cement plant automation: Performance benchmarking of modern platforms,” IEEE Transactions on Automation Science and Engineering, vol. 20, no. 2, pp. 913–925, 2023, doi: 10.1109/TASE.2023.3249871.

5.Okafor, M. Nkosi, and P. Dlamini, “HMI design evaluation for safety-critical industrial applications using ISA-101 and ISO 11064 standards,” Safety Science, vol. 148, Art. no. 105656, 2022, doi: 10.1016/j.ssci.2022.105656.

6.Chen and H. Liu, “Precision luffing angle control in stacker-reclaimer automation using PLC-VFD integration and encoder feedback,” Control EngineeringPractice,vol.
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This article has undergone plagiarism screening and double-blind peer review. Editorial policies have been followed. Authors retain copyright under CC BY-NC 4.0 license. The research complies with ethical standards and institutional guidelines.
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