IJSMT Journal

International Journal of Science, Strategic Management and Technology

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ISSN: 3108-1762 (Online)
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AIOT-BASED PREDICTIVE SAFETY FRAMEWORK FOR UNDERGROUND COAL MINING: INTEGRATING PINNS, WEARABLE SENSORS, AND DIGITAL TWINS IN INDIAN CONTEXTS

AUTHORS:
Shivam Kushwaha
Mentor
Ram Chandra Chaurasia
Affiliation
Department of Mining and Mineral Processing, Lakshmi Narain College of Technology, Jabalpur, Madhya Pradesh, 482053, India.
CC BY 4.0 License:
This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
Abstract
Underground coal mining remains one of the most hazardous industrial activities worldwide, particularly in emerging economies where complex geological conditions, methane emissions, roof instability, dust exposure, and equipment-related accidents continue to threaten worker safety. India, the world's second-largest coal producer, operates numerous underground mines under challenging geotechnical and environmental conditions. Despite significant advancements in mechanization and monitoring technologies, accident investigations indicate that a substantial proportion of mining incidents remain attributable to delayed hazard detection, fragmented monitoring systems, and limited predictive capabilities. Conventional safety management approaches are largely reactive, relying on threshold-based alarms and post-event analysis rather than proactive risk prediction. This study proposes a Mining 5.0-oriented intelligent safety framework that integrates Artificial Intelligence of Things (AIoT), Physics-Informed Neural Networks (PINNs), wearable sensing technologies, and Digital Twin models for real-time hazard prediction and decision support in underground coal mines. The proposed framework combines data from methane sensors, temperature sensors, air velocity monitors, geotechnical instruments, equipment health monitoring systems, and wearable devices measuring worker location, physiological status, and environmental exposure. These heterogeneous data streams are fused within a Digital Twin environment that continuously replicates underground mine conditions. PINNs are employed to incorporate ventilation physics, methane transport dynamics, and geomechanical principles into machine-learning models, thereby improving prediction accuracy and interpretability under sparse or uncertain data conditions. The study identifies critical research gaps in existing mine safety systems, including inadequate integration of physical laws with AI models, limited utilization of worker-centric sensing technologies, and the absence of comprehensive Digital Twin platforms for proactive safety management. To address these gaps, a socio-technical framework is developed that enables continuous risk assessment, predictive analytics, and human-AI collaborative decision-making. The proposed approach is expected to enhance situational awareness, reduce accident probability, improve emergency preparedness, and support sustainable Mining 5.0 transformation in India.

 
Keywords
Mining 5.0 Underground Coal Mining AIoT Physics-Informed Neural Networks Digital Twin Wearable Sensors Predictive Safety Analytics Human-Centric Mining Coal India Limited Risk Prediction.
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Kushwaha, S. (2026). AIOT-Based Predictive Safety Framework for Underground Coal Mining: Integrating PINNs, Wearable Sensors, and Digital Twins in Indian Contexts. International Journal of Science, Strategic Management and Technology, 02(8), 1-9. https://doi.org/10.55041/ijsmt.v2i8.052

Kushwaha, Shivam. "AIOT-Based Predictive Safety Framework for Underground Coal Mining: Integrating PINNs, Wearable Sensors, and Digital Twins in Indian Contexts." International Journal of Science, Strategic Management and Technology, vol. 02, no. 8, 2026, pp. 1-9. doi:https://doi.org/10.55041/ijsmt.v2i8.052.

Kushwaha, Shivam. "AIOT-Based Predictive Safety Framework for Underground Coal Mining: Integrating PINNs, Wearable Sensors, and Digital Twins in Indian Contexts." International Journal of Science, Strategic Management and Technology 02, no. 8 (2026): 1-9. https://doi.org/https://doi.org/10.55041/ijsmt.v2i8.052.

References

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  2. Ahmed, S.F. et al. (2023) “Deep learning modelling techniques: current progress, applications, advantages, and challenges,” Artificial Intelligence Review, 56(11), pp. 13521–13617. doi:10.1007/s10462-023-10466-8.

  3. Amuah, G.K. et al. (2025) “Integration of Artificial Intelligence (AI) and Internet of Things (IoT) for Hazard Detection and Accident Prevention in Mining,” World Journal of Advanced Engineering Technology and Sciences, 17(2), pp. 187–194. doi:10.30574/wjaets.2025.17.2.1484.

  4. Archana, A. et al. (2025) “IoT-Based Predictive Safety System for Coal Mines Using Deep Learning Techniques,” pp. 1–6. doi:10.1109/incet64471.2025.11140810.

  5. Azhari, F. et al. (2023) “Deep learning implementations in mining applications: a compact critical review,” Artificial Intelligence Review, 56(12), pp. 14367–14402. doi:10.1007/s10462-023-10500-9.

  6. Borate, P. et al. (2023) “Using a physics-informed neural network and fault zone acoustic monitoring to predict lab earthquakes,” Nature Communications, 14(1), pp. 3693–3693. doi:10.1038/s41467-023-39377-6.

  7. Cacciuttolo, C. et al. (2025) “Development of an Advanced Multi-Layer Digital Twin Conceptual Framework for Underground Mining,” Sensors, 25(21), pp. 6650–6650. doi:10.3390/s25216650.

  8. Dada, M.A. et al. (2024) “A Review of Predictive Analytics in the Exploration and Management of U.S. Geological Resources,” Engineering Science & Technology Journal, 5(2), pp. 313–337. doi:10.51594/estj.v5i2.763.

  9. Gobinath, A. et al. (2025) “6G-Enabled AI and IoT-Integrated Wearable Devices for Smart Mining Applications,” in Advances in computational intelligence and robotics book series. IGI Global, pp. 1–22. doi:10.4018/979-8-3373-4942-8.ch001.

  10. Hu, G. (2025) “Physics-Informed Neural Networks for Coupled Thermo-Hydro-Mechanical-Chemical Analysis of FEBEX Bentonite,” Research Square [Preprint]. doi:10.21203/rs.3.rs-7697884/v1.

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This article has undergone plagiarism screening and double-blind peer review. Editorial policies have been followed. Authors retain copyright under CC BY-NC 4.0 license. The research complies with ethical standards and institutional guidelines.
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